Everlast has long been a reputable name in the welding industry, known for its quality, performance, and innovation. In this post, we’ll delve into the top-performing Everlast welders, discussing their features, capabilities, and ideal use cases to help you choose the perfect machine for your needs.
Everlast offers a wide range of welding machines tailored to various applications and skill levels, from multi-process powerhouses to specialised models for specific welding processes.
So, whether you’re a seasoned professional or a budding hobbyist, this blog post guides you through the ins and outs of Everlast’s welding lineup, ensuring you find the perfect fit for your welding journey.
Table of Contents
1. Everlast PowerTIG 255 EXT
The PowerTIG 255 EXT is a versatile, powerful TIG/Stick welder suitable for professional and hobby use. It’s known for its smooth arc performance, AC/DC capabilities, and advanced inverter technology.
- Pros: Smooth arc performance, AC/DC capabilities, advanced inverter technology
- Cons: Higher price point, too advanced for beginners
- Most suitable for: Professional and hobby use, TIG/Stick welding applications
Specifications
- Welding processes: TIG, Stick
- Input voltage: 240V
- Amperage range: 3-310A (TIG), 5-250A (Stick)
- Weight: 60 lbs
- Thickness of steel it can weld: Up to 1/2″ (TIG), up to 5/16″ (Stick)
- High Performance MIG/TIG Welder
- Clear Digital Display
- Capable of Welding 1/4-inch Aluminum
- Bulky at 90 Pounds in Weight
2. Everlast PowerMIG 200
The PowerMIG 200 is a popular MIG welder suitable for various applications, including automotive repair and general fabrication. It offers a user-friendly interface, IGBT inverter technology, and adjustable arc force control.
- Pros: User-friendly interface, IGBT inverter technology, adjustable arc force control
- Cons: Limited to MIG welding only, not suitable for heavy-duty applications
- Most suitable for: Automotive repair, general fabrication
Specifications
- Welding processes: MIG
- Input voltage: 240V
- Amperage range: 30-200A
- Weight: 35 lbs
- Thickness of steel it can weld: Up to 3/8″
- Reliable and Efficient Performance
- Multi-Process: Flux Core, MIG, Stick, TIG
- Low Duty Cycle
- Includes a Range of Accessories
3. Everlast PowerARC 160STH
The PowerARC 160STH is a lightweight, portable TIG/Stick welder suitable for light-duty work or DIY projects. It offers DC TIG and Stick welding capabilities, a digital display, and adjustable post flow control.
- Pros: Lightweight and portable, DC TIG and Stick welding capabilities, digital display
- Cons: Not suitable for heavy-duty applications, limited to DC TIG welding
- Most suitable for: Light-duty work, DIY projects
Specifications
- Welding processes: TIG, Stick
- Input voltage: 120V/240V (dual voltage)
- Amperage range: 10-160A
- Weight: 36.9 lbs
- Thickness of steel it can weld: Up to 3/16″ (TIG), up to 1/4″ (Stick)
- Hot Start Feature
- 5 Year Warranty
- IGBT Infineon Module Inverter Tech
4. Everlast PowerMTS 251Si
The PowerMTS 251Si is a multi-process welder that provides MIG, TIG, and Stick welding capabilities in one machine. It’s suitable for various applications and materials, and it features a digital display, adjustable burnback control, and a 2T/4T torch trigger function.
- Pros: Multi-process welder, digital display, adjustable burnback control, 2T/4T torch trigger function
- Cons: Higher price point, too advanced for beginners
- Most suitable for: Various applications and materials, MIG, TIG, and Stick welding
Specifications
- Welding processes: MIG, TIG, Stick
- Input voltage: 240V
- Amperage range: 10-250A (MIG), 10-250A (TIG), 10-250A (Stick)
- Weight: 80 lbs
- Thickness of steel it can weld: Up to 1/2″ (MIG), up to 3/8″ (TIG), up to 3/8″ (Stick)
- Pulse MIG/ TIG Function
- Adjustable Arc Force
- 2T/4T Torch Trigger
- Digital IGBT Inverter
5. Everlast PowerTIG 185 DV
The PowerTIG 185 DV is a versatile TIG/Stick welder with dual voltage capability (120V/240V), making it portable and suitable for home and professional use. It offers AC/DC welding capabilities, a digital display, and adjustable post flow control.
- Pros: Dual voltage capability, AC/DC welding capabilities, digital display
- Cons: Not suitable for heavy-duty applications, limited to TIG/Stick welding
- Most suitable for: Home and professional use, TIG/Stick welding applications
Specifications
- Welding processes: TIG, Stick
- Input voltage: 120V/240V (dual voltage)
- Amperage range: 5-185A
- Weight: 40 lbs
- Thickness of steel it can weld: Up to 5/16″ (TIG), up to 1/4″ (Stick)
- Pre-Set Pulse Mode
- Adjustable AC Balance Control
- 5 Year Parts and Labor Warranty
- 35% Duty Cycle at 185A
6. Everlast PowerMIG 230i
The PowerMIG 230i is a powerful MIG welder designed for heavy-duty applications, such as fabrication, automotive repair, and industrial use. It has a synergic control system, IGBT inverter technology, and a 2T/4T torch trigger function.
- Pros: Synergic control system, IGBT inverter technology, 2T/4T torch trigger function
- Cons: Limited to MIG welding only, higher price point
- Most suitable for: Heavy-duty applications, fabrication, automotive repair, industrial use
Specifications
- Welding processes: MIG
- Input voltage: 240V
- Amperage range: 30-230A
- Weight: 67 lbs
- Thickness of steel it can weld: Up to 1/2″
- Optional Spool Gun for Aluminum
- 600 IPM Wire Feed Speed
- 4.3" TFT Digital Color Display
- Adjustable Burnback Control
7. Everlast PowerARC 140STi
The PowerARC 140STi is a compact, portable TIG/Stick welder designed for light-duty work and hobby applications. It offers dual voltage input (120V/240V), features IGBT inverter technology, a digital display, and adjustable post flow control.
- Pros: Compact and portable, dual voltage input, IGBT inverter technology
- Cons: Not suitable for heavy-duty applications, limited to TIG/Stick welding
- Most suitable for: Light-duty work, hobby applications
Specifications
- Welding processes: TIG, Stick
- Input voltage: 120V/240V (dual voltage)
- Amperage range: 10-140A
- Weight: 24.8 lbs
- Thickness of steel it can weld: Up to 3/16″ (TIG), up to 1/8″ (Stick)
- Auto Adaptive Hot Start
- Lift TIG Function
- Dual Voltage Supply
- Lightweight and Portable
8. Everlast PowerMTS 211Si
The PowerMTS 211Si is another multi-process welder that combines MIG, TIG, and Stick welding capabilities in one machine. It’s suitable for various applications and materials, and it features a digital display, adjustable burnback control, and a 2T/4T torch trigger function.
- Pros: Multi-process welder, digital display, adjustable burnback control, 2T/4T torch trigger function
- Cons: Too advanced for beginners, not suitable for heavy-duty applications
- Most suitable for: Various applications and materials, MIG, TIG, and Stick welding
Specifications
- Welding processes: MIG, TIG, Stick
- Input voltage: 120V/240V (dual voltage)
- Amperage range: 30-210A (MIG), 10-210A (TIG), 10-210A (Stick)
- Weight: 80 lbs
- Thickness of steel it can weld: Up to 3/8″ (MIG), up to 1/4″ (TIG), up to 1/4″ (Stick)
- Digital DC CC/CV Multi-Process Inverter
- Adjustable Arc Force Control
- Adjustable Burnback Control
- 8" Diameter Wire Spool Capacity
Specification Comparison
| Model | Welding Processes | Input Voltage | Amperage Range | Weight | Thickness of Steel Weld | Duty Cycle |
|---|---|---|---|---|---|---|
| PowerTIG 255 EXT | TIG, Stick | 240V | 3-310A (TIG), 5-250A (Stick) | 60 lbs | Up to 1/2″ (TIG), up to 5/16″ (Stick) | 60% @ 250A (TIG), 60% @ 200A (Stick) |
| PowerMIG 200 | MIG | 240V | 30-200A | 35 lbs | Up to 3/8″ | 35% @ 200A |
| PowerARC 160STH | TIG, Stick | 120V/240V | 10-160A | 36.9 lbs | Up to 3/16″ (TIG), up to 1/4″ (Stick) | 35% @ 160A |
| PowerMTS 251Si | MIG, TIG, Stick | 240V | 10-250A (All Processes) | 80 lbs | Up to 1/2″ (MIG), up to 3/8″ (TIG, Stick) | 40% @ 250A |
| PowerTIG 185 DV | TIG, Stick | 120V/240V | 5-185A | 40 lbs | Up to 5/16″ (TIG), up to 1/4″ (Stick) | 35% @ 185A |
| PowerMIG 230i | MIG | 240V | 30-230A | 67 lbs | Up to 1/2″ | 60% @ 230A |
| PowerARC 140STi | TIG, Stick | 120V/240V | 10-140A | 24.8 lbs | Up to 3/16″ (TIG), up to 1/8″ (Stick) | 35% @ 140A |
| PowerMTS 211Si | MIG, TIG, Stick | 120V/240V | 30-210A (MIG), 10-210A (TIG, Stick) | 80 lbs | Up to 3/8″ (MIG), up to 1/4″ (TIG, Stick) | 35% @ 210A |