8 Best Everlast Welding Machines of 2023 [Ranked]

Written By: Liam Bryant

Reviewed By: Russell Egan

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Everlast has long been a reputable name in the welding industry, known for its quality, performance, and innovation. In this post, we’ll delve into the top-performing Everlast welders, discussing their features, capabilities, and ideal use cases to help you choose the perfect machine for your needs.

Everlast offers a wide range of welding machines tailored to various applications and skill levels, from multi-process powerhouses to specialised models for specific welding processes.

So, whether you’re a seasoned professional or a budding hobbyist, this blog post guides you through the ins and outs of Everlast’s welding lineup, ensuring you find the perfect fit for your welding journey.

everlast welding machines

1. Everlast PowerTIG 255 EXT

The PowerTIG 255 EXT is a versatile, powerful TIG/Stick welder suitable for professional and hobby use. It’s known for its smooth arc performance, AC/DC capabilities, and advanced inverter technology.

  • Pros: Smooth arc performance, AC/DC capabilities, advanced inverter technology
  • Cons: Higher price point, too advanced for beginners
  • Most suitable for: Professional and hobby use, TIG/Stick welding applications

Specifications

  • Welding processes: TIG, Stick
  • Input voltage: 240V
  • Amperage range: 3-310A (TIG), 5-250A (Stick)
  • Weight: 60 lbs
  • Thickness of steel it can weld: Up to 1/2″ (TIG), up to 5/16″ (Stick)
Everlast PowerTIG 255EXT
  • High Performance MIG/TIG Welder
  • Clear Digital Display
  • Capable of Welding 1/4-inch Aluminum
  • Bulky at 90 Pounds in Weight

2. Everlast PowerMIG 200

The PowerMIG 200 is a popular MIG welder suitable for various applications, including automotive repair and general fabrication. It offers a user-friendly interface, IGBT inverter technology, and adjustable arc force control.

  • Pros: User-friendly interface, IGBT inverter technology, adjustable arc force control
  • Cons: Limited to MIG welding only, not suitable for heavy-duty applications
  • Most suitable for: Automotive repair, general fabrication

Specifications

  • Welding processes: MIG
  • Input voltage: 240V
  • Amperage range: 30-200A
  • Weight: 35 lbs
  • Thickness of steel it can weld: Up to 3/8″
Everlast PowerMIG 200 Welding Machine
  • Reliable and Efficient Performance
  • Multi-Process: Flux Core, MIG, Stick, TIG
  • Low Duty Cycle
  • Includes a Range of Accessories

3. Everlast PowerARC 160STH

The PowerARC 160STH is a lightweight, portable TIG/Stick welder suitable for light-duty work or DIY projects. It offers DC TIG and Stick welding capabilities, a digital display, and adjustable post flow control.

  • Pros: Lightweight and portable, DC TIG and Stick welding capabilities, digital display
  • Cons: Not suitable for heavy-duty applications, limited to DC TIG welding
  • Most suitable for: Light-duty work, DIY projects

Specifications

  • Welding processes: TIG, Stick
  • Input voltage: 120V/240V (dual voltage)
  • Amperage range: 10-160A
  • Weight: 36.9 lbs
  • Thickness of steel it can weld: Up to 3/16″ (TIG), up to 1/4″ (Stick)
Everlast PowerARC 160STH
  • Hot Start Feature
  • 5 Year Warranty
  • IGBT Infineon Module Inverter Tech

4. Everlast PowerMTS 251Si

The PowerMTS 251Si is a multi-process welder that provides MIG, TIG, and Stick welding capabilities in one machine. It’s suitable for various applications and materials, and it features a digital display, adjustable burnback control, and a 2T/4T torch trigger function.

  • Pros: Multi-process welder, digital display, adjustable burnback control, 2T/4T torch trigger function
  • Cons: Higher price point, too advanced for beginners
  • Most suitable for: Various applications and materials, MIG, TIG, and Stick welding

Specifications

  • Welding processes: MIG, TIG, Stick
  • Input voltage: 240V
  • Amperage range: 10-250A (MIG), 10-250A (TIG), 10-250A (Stick)
  • Weight: 80 lbs
  • Thickness of steel it can weld: Up to 1/2″ (MIG), up to 3/8″ (TIG), up to 3/8″ (Stick)
Everlast PowerMTS 251Si
  • Pulse MIG/ TIG Function
  • Adjustable Arc Force
  • 2T/4T Torch Trigger
  • Digital IGBT Inverter

5. Everlast PowerTIG 185 DV

The PowerTIG 185 DV is a versatile TIG/Stick welder with dual voltage capability (120V/240V), making it portable and suitable for home and professional use. It offers AC/DC welding capabilities, a digital display, and adjustable post flow control.

  • Pros: Dual voltage capability, AC/DC welding capabilities, digital display
  • Cons: Not suitable for heavy-duty applications, limited to TIG/Stick welding
  • Most suitable for: Home and professional use, TIG/Stick welding applications

Specifications

  • Welding processes: TIG, Stick
  • Input voltage: 120V/240V (dual voltage)
  • Amperage range: 5-185A
  • Weight: 40 lbs
  • Thickness of steel it can weld: Up to 5/16″ (TIG), up to 1/4″ (Stick)
Everlast PowerTIG 185 DV
  • Pre-Set Pulse Mode
  • Adjustable AC Balance Control
  • 5 Year Parts and Labor Warranty
  • 35% Duty Cycle at 185A

6. Everlast PowerMIG 230i

The PowerMIG 230i is a powerful MIG welder designed for heavy-duty applications, such as fabrication, automotive repair, and industrial use. It has a synergic control system, IGBT inverter technology, and a 2T/4T torch trigger function.

  • Pros: Synergic control system, IGBT inverter technology, 2T/4T torch trigger function
  • Cons: Limited to MIG welding only, higher price point
  • Most suitable for: Heavy-duty applications, fabrication, automotive repair, industrial use

Specifications

  • Welding processes: MIG
  • Input voltage: 240V
  • Amperage range: 30-230A
  • Weight: 67 lbs
  • Thickness of steel it can weld: Up to 1/2″
Everlast PowerMIG 230i
  • Optional Spool Gun for Aluminum
  • 600 IPM Wire Feed Speed
  • 4.3" TFT Digital Color Display
  • Adjustable Burnback Control

7. Everlast PowerARC 140STi

The PowerARC 140STi is a compact, portable TIG/Stick welder designed for light-duty work and hobby applications. It offers dual voltage input (120V/240V), features IGBT inverter technology, a digital display, and adjustable post flow control.

  • Pros: Compact and portable, dual voltage input, IGBT inverter technology
  • Cons: Not suitable for heavy-duty applications, limited to TIG/Stick welding
  • Most suitable for: Light-duty work, hobby applications

Specifications

  • Welding processes: TIG, Stick
  • Input voltage: 120V/240V (dual voltage)
  • Amperage range: 10-140A
  • Weight: 24.8 lbs
  • Thickness of steel it can weld: Up to 3/16″ (TIG), up to 1/8″ (Stick)
Everlast PowerARC 140STi
  • Auto Adaptive Hot Start
  • Lift TIG Function
  • Dual Voltage Supply
  • Lightweight and Portable

8. Everlast PowerMTS 211Si

The PowerMTS 211Si is another multi-process welder that combines MIG, TIG, and Stick welding capabilities in one machine. It’s suitable for various applications and materials, and it features a digital display, adjustable burnback control, and a 2T/4T torch trigger function.

  • Pros: Multi-process welder, digital display, adjustable burnback control, 2T/4T torch trigger function
  • Cons: Too advanced for beginners, not suitable for heavy-duty applications
  • Most suitable for: Various applications and materials, MIG, TIG, and Stick welding

Specifications

  • Welding processes: MIG, TIG, Stick
  • Input voltage: 120V/240V (dual voltage)
  • Amperage range: 30-210A (MIG), 10-210A (TIG), 10-210A (Stick)
  • Weight: 80 lbs
  • Thickness of steel it can weld: Up to 3/8″ (MIG), up to 1/4″ (TIG), up to 1/4″ (Stick)
Everlast PowerMTS 211Si
  • Digital DC CC/CV Multi-Process Inverter
  • Adjustable Arc Force Control
  • Adjustable Burnback Control
  • 8" Diameter Wire Spool Capacity

Specification Comparison

ModelWelding ProcessesInput VoltageAmperage RangeWeightThickness of Steel WeldDuty Cycle
PowerTIG 255 EXTTIG, Stick240V3-310A (TIG), 5-250A (Stick)60 lbsUp to 1/2″ (TIG), up to 5/16″ (Stick)60% @ 250A (TIG), 60% @ 200A (Stick)
PowerMIG 200MIG240V30-200A35 lbsUp to 3/8″35% @ 200A
PowerARC 160STHTIG, Stick120V/240V10-160A36.9 lbsUp to 3/16″ (TIG), up to 1/4″ (Stick)35% @ 160A
PowerMTS 251SiMIG, TIG, Stick240V10-250A (All Processes)80 lbsUp to 1/2″ (MIG), up to 3/8″ (TIG, Stick)40% @ 250A
PowerTIG 185 DVTIG, Stick120V/240V5-185A40 lbsUp to 5/16″ (TIG), up to 1/4″ (Stick)35% @ 185A
PowerMIG 230iMIG240V30-230A67 lbsUp to 1/2″60% @ 230A
PowerARC 140STiTIG, Stick120V/240V10-140A24.8 lbsUp to 3/16″ (TIG), up to 1/8″ (Stick)35% @ 140A
PowerMTS 211SiMIG, TIG, Stick120V/240V30-210A (MIG), 10-210A (TIG, Stick)80 lbsUp to 3/8″ (MIG), up to 1/4″ (TIG, Stick)35% @ 210A